Ongoing Production Management
Delivering Optimal Quantities at the Right Time.
Ongoing Production Management
Production demands have never been more unpredictable and nobody is better prepared to handle it than Beacon Engineered Solutions. We’ve built a culture and an organization equipped to manage short lead times and volatility in delivery orders – while maintaining quality and managing production costs.

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Custom Molding Solutions to Match Your Needs
Experts in the lower volume, more frequent deliveries that today’s inventory fluctuations demand, we couple our focus on Lean manufacturing with mold changeover expertise to deliver unprecedented value.
Lean Manufacturing Process
It’s not enough to talk about our Lean journey. We live it every day in our ongoing pursuit of continuous improvement as we explore every possible efficiency to improve productivity. Our Lean manufacturing practices – including error-proofing, Kanban/JIT, Training Within Industry (TWI), reusable packaging and more – are indispensable to our customers.
Mold Changeovers
Executing roughly 250 mold changeovers every week, we’ve mastered the ability to shift production across materials, parts and product lines. You can count on us to achieve lower-volume production at higher-volume pricing, due to our cross-functional team’s mastery of rapid changeovers.
Our Approach
Upfront Engineering Services
Product Development and Launch
Inventory Management
Upfront Engineering Services
Expedite time to market and optimize part design, tool design and material selection with your dedicated, on-site senior project engineer.
Product Development and Launch
Leveraging our plastics manufacturing expertise, we ensure a successful product launch with on-site engineering support, our proprietary Manufacturing Launch Process and dedicated launch team.
Inventory Management
Continuously optimize your inventory turns while holding down per-unit costs by leveraging our longtime leadership and expertise in short-run manufacturing.